设计简介
摘 要
摘
冲压制品已在工业、农业、国防和日常生活中的方面得到广泛应用,特别是在机械业中更为突出。机械产品的外壳大部分是冲压制品，产品性能的提高要求高质量的冲压模具和冲压性能，成型工艺和制品的设计。
冲压制品的成型方法很多。其主要用于是冲孔，落料，弯曲，拉伸等。而冲压模，约占成型总数的60％以上。当然如利用电气控制，可实现半自动化或自动化作业。
冷冲冲裁模主要用于金属制品的成型，它是冲压制品生产中十分重要的工艺装置。冲压模的基本组成是：上下模座、下模垫板、下模固定板、凹模镶块、抬料钉、导料板、卸料板,导柱导套、卸料板弹钉、卸料板等。
通过对冲裁图样零件的工艺性的正确分析，设计了一个连续冲裁冲孔落料模。本设计介绍了模具成型零件包括凸模、凹模及其他零件如卸料板、固定板、垫板、导柱、导套等的设计和选用过程，重要零件的工艺参数的选择与计算，冲裁机构与送料挡料以及其它结构的设计过程，并对着重对模具的设计部分作了详细介绍。
关键词 冲孔 落料 复合模 冲孔落料模
The blanking dies design of fixed plate
Abstract: Stamping products has been extensively applied in the industry, agriculture, national defense and in the daily lives of area, especially in the machinery industry. mechanical products is the most pressing housing products, and the improvement of product performance requires of high-quality performance stamping molds ,stamping,process and product design.
There are many ways of molding products of stamping. Piercing is mainly used for blanking, bending, stretching, etc. And Stamping molds almost form more than 60 percent of the total number. For example ,Electrical Control can be realized as semi-automatic or automatic operation.
Cold-metal stamping die mainly used for the molding products, and it is very important in the production of stamping technology devices. The basic component of stamping molds is block model from top to bottom, mould plate, fixed-plate of mould plate, die inserts, raising nails, plate unloading . Introduction sets column, unloading bombs nail plate, plate discharge and so on.
Through to technological correct analysis of the blanking patterns components, has designed a continual blanking punching die blanking . This design introduced the mold formation components including the plunger, the lower die and other components like unload the yard lumber, the dead plate, the backing strip, the guide pillar, the guide sleeve and so on design and select the process, the technological parameter's choice and the computation of the important components, the blanking organization and the feeding keep off the material as well as other structure design process, and to has made the detailed introduction emphatically to mold's design parts.
Key words: piercing blanking compound die Punch holes cut die
目 录
1 绪 论 1
1.1 冲压的概念、特点及应用 1
1.2 冲压的基本工序及模具 2
1.3 冲压技术的现状及发展方向 2
2 工艺方案设计 6
2.1 零件结构及工艺分析 6
2.2零件的展开图 7
2.3工艺方案确定 8
3 冲孔落料复合模设计 9
3.1工序排样 9
3.1.1毛坯排样方法及排样图 9
3.1.2 确定步距大小 10
3.1.3 计算条料宽度 10
3.1.4 条料尺寸及步距精度 11
3.2 冲裁力的计算及初选冲压机 11
3.2.1 冲裁力的计算 11
3.2.2 压力机的选择 12
3.3冲模压力中心的确定 12
3.4冲裁模刃口尺寸计算 13
3.4.1 冲孔凸摸和凹模刃口尺寸的确定 13
3.4.2 落料凸摸和凹模刃口尺寸的确定 13
3.5 凸摸、凹模和凸凹模的结构设计及零件图 14
3.5.1 凹模厚度H和凹模宽度B的确定 14
3.5.2 落料凸模长度
的确定 15
3.5.3 凸凹模的结构选择 16
3.6 其他机构设计及标准件选择 17
3.6.1 工作单元结构 17
3.6.2 卸料机构设计 17
3.6.3 定位定距机构设计 17
3.6.4 导正销机构设计 17
3.6.5 模架的选择 18
3.6.7 模柄的选择 18
3.6.8 凸模固定板的选择 18
3.6.9 凸凹模固定板的选择 18
3.7 绘制总装配图及部分零件图 19
4 总结 20
参考文献 21
致谢 22
摘
冲压制品已在工业、农业、国防和日常生活中的方面得到广泛应用,特别是在机械业中更为突出。机械产品的外壳大部分是冲压制品，产品性能的提高要求高质量的冲压模具和冲压性能，成型工艺和制品的设计。
冲压制品的成型方法很多。其主要用于是冲孔，落料，弯曲，拉伸等。而冲压模，约占成型总数的60％以上。当然如利用电气控制，可实现半自动化或自动化作业。
冷冲冲裁模主要用于金属制品的成型，它是冲压制品生产中十分重要的工艺装置。冲压模的基本组成是：上下模座、下模垫板、下模固定板、凹模镶块、抬料钉、导料板、卸料板,导柱导套、卸料板弹钉、卸料板等。
通过对冲裁图样零件的工艺性的正确分析，设计了一个连续冲裁冲孔落料模。本设计介绍了模具成型零件包括凸模、凹模及其他零件如卸料板、固定板、垫板、导柱、导套等的设计和选用过程，重要零件的工艺参数的选择与计算，冲裁机构与送料挡料以及其它结构的设计过程，并对着重对模具的设计部分作了详细介绍。
关键词 冲孔 落料 复合模 冲孔落料模
The blanking dies design of fixed plate
Abstract: Stamping products has been extensively applied in the industry, agriculture, national defense and in the daily lives of area, especially in the machinery industry. mechanical products is the most pressing housing products, and the improvement of product performance requires of high-quality performance stamping molds ,stamping,process and product design.
There are many ways of molding products of stamping. Piercing is mainly used for blanking, bending, stretching, etc. And Stamping molds almost form more than 60 percent of the total number. For example ,Electrical Control can be realized as semi-automatic or automatic operation.
Cold-metal stamping die mainly used for the molding products, and it is very important in the production of stamping technology devices. The basic component of stamping molds is block model from top to bottom, mould plate, fixed-plate of mould plate, die inserts, raising nails, plate unloading . Introduction sets column, unloading bombs nail plate, plate discharge and so on.
Through to technological correct analysis of the blanking patterns components, has designed a continual blanking punching die blanking . This design introduced the mold formation components including the plunger, the lower die and other components like unload the yard lumber, the dead plate, the backing strip, the guide pillar, the guide sleeve and so on design and select the process, the technological parameter's choice and the computation of the important components, the blanking organization and the feeding keep off the material as well as other structure design process, and to has made the detailed introduction emphatically to mold's design parts.
Key words: piercing blanking compound die Punch holes cut die
目 录
1 绪 论 1
1.1 冲压的概念、特点及应用 1
1.2 冲压的基本工序及模具 2
1.3 冲压技术的现状及发展方向 2
2 工艺方案设计 6
2.1 零件结构及工艺分析 6
2.2零件的展开图 7
2.3工艺方案确定 8
3 冲孔落料复合模设计 9
3.1工序排样 9
3.1.1毛坯排样方法及排样图 9
3.1.2 确定步距大小 10
3.1.3 计算条料宽度 10
3.1.4 条料尺寸及步距精度 11
3.2 冲裁力的计算及初选冲压机 11
3.2.1 冲裁力的计算 11
3.2.2 压力机的选择 12
3.3冲模压力中心的确定 12
3.4冲裁模刃口尺寸计算 13
3.4.1 冲孔凸摸和凹模刃口尺寸的确定 13
3.4.2 落料凸摸和凹模刃口尺寸的确定 13
3.5 凸摸、凹模和凸凹模的结构设计及零件图 14
3.5.1 凹模厚度H和凹模宽度B的确定 14
3.5.2 落料凸模长度
的确定 153.5.3 凸凹模的结构选择 16
3.6 其他机构设计及标准件选择 17
3.6.1 工作单元结构 17
3.6.2 卸料机构设计 17
3.6.3 定位定距机构设计 17
3.6.4 导正销机构设计 17
3.6.5 模架的选择 18
3.6.7 模柄的选择 18
3.6.8 凸模固定板的选择 18
3.6.9 凸凹模固定板的选择 18
3.7 绘制总装配图及部分零件图 19
4 总结 20
参考文献 21
致谢 22
