设计简介
摘 要
减速器转子轴套零件加工工艺及钻床夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析，了解零件的工艺再设计出毛坯的结构，并选择好零件的加工基准，设计出零件的工艺路线；接着对零件各个工步的工序进行尺寸计算，关键是决定出各个工序的工艺装备及切削用量；然后进行专用夹具的设计，选择设计出夹具的各个组成部件，如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件；计算出夹具定位时产生的定位误差，分析夹具结构的合理性与不足之处，并在以后设计中注意改进。
关键词：工艺，工序，切削用量，夹紧，定位，误差Abstract
Shell parts processing technology and design of drilling jig design process design, including the parts processing process design and fixture three. In the process of design should first carries on the analysis to the components and parts of the process to understand the design of blank structure, and choose the good components the processing datum, designs the process routes of the parts; then the parts of each step of process dimension calculation, is the key to decide the craft equipment and the cutting dosage of each working procedure; design then the special jig, fixture for the various components of the design, such as the connecting part positioning device, clamping device, guide device, clamp and the machine tool and other components; the positioning error calculate fixture positioning, analysis of the rationality and deficiency of fixture structure, pay close attention to the improvement and design in later.
Keywords: process, process, cutting, clamping, positioning error
目 录
摘 要... IIKeywords: process, process, cutting, clamping, positioning error
目 录
Abstract III
目 录... IV
1 序 言... 1
2 零件的分析... 2
2.1零件的形状... 2
2.2零件的工艺分析... 2
3 工艺规程设计... 4
3.1 确定毛坯的制造形式... 4
3.2 基面的选择... 4
3.3 制定工艺路线... 4
3.3.1 工艺路线方案一... 5
3.3.2 工艺路线方案二... 5
3.3.3 工艺方案的比较与分析... 6
3.4 选择加工设备和工艺装备... 7
3.4.1 机床选用... 7
3.4.2 选择刀具... 7
3.4.3 选择量具... 7
3.5 机械加工余量、工序尺寸及毛坯尺寸的确定... 7
3.6确定切削用量及基本工时... 9
4 钻12-M12螺纹底孔夹具设计... 23
4.1 夹具的夹紧装置和定位装置... 23
4.2 夹具的导向... 24
4.3 切削力及夹紧力的计算... 24
4.4 钻孔与工件之间的切屑间隙... 27
4.5 钻模板... 27
4.6定位误差的分析... 28
4.7 钻套、衬套、钻模板设计与选用... 28
4.8 确定夹具体结构和总体结构... 29
4.9 夹具设计及操作的简要说明... 30
5 钻孔加工程序编制... 31
总 结... 32
致 谢... 33
参 考 文 献... 34
