设计简介
摘 要
转向直拉杆臂零件加工工艺及夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:工艺,工序,切削用量,夹紧,定位,误差
转向直拉杆臂零件加工工艺及夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析,了解零件的工艺再设计出毛坯的结构,并选择好零件的加工基准,设计出零件的工艺路线;接着对零件各个工步的工序进行尺寸计算,关键是决定出各个工序的工艺装备及切削用量;然后进行专用夹具的设计,选择设计出夹具的各个组成部件,如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件;计算出夹具定位时产生的定位误差,分析夹具结构的合理性与不足之处,并在以后设计中注意改进。
关键词:工艺,工序,切削用量,夹紧,定位,误差
Abstract
Steering drag link arm parts processing technology and fixture design is a design process including design, machining process design and fixture three. In the process of design should first carries on the analysis to the components and parts of the process to understand the design of blank structure, and choose the good components the processing datum, designs the process routes of the parts; then the parts of each step of process dimension calculation, is the key to decide the craft equipment and the cutting dosage of each working procedure; design then the special jig, fixture for the various components of the design, such as the connecting part positioning device, clamping device, guide device, clamp and the machine tool and other components; the positioning error calculate fixture positioning, analysis of the rationality and deficiency of fixture structure, pay close attention to the improvement and design in later.
Keywords: process, process, cutting, clamping, positioning error
Steering drag link arm parts processing technology and fixture design is a design process including design, machining process design and fixture three. In the process of design should first carries on the analysis to the components and parts of the process to understand the design of blank structure, and choose the good components the processing datum, designs the process routes of the parts; then the parts of each step of process dimension calculation, is the key to decide the craft equipment and the cutting dosage of each working procedure; design then the special jig, fixture for the various components of the design, such as the connecting part positioning device, clamping device, guide device, clamp and the machine tool and other components; the positioning error calculate fixture positioning, analysis of the rationality and deficiency of fixture structure, pay close attention to the improvement and design in later.
Keywords: process, process, cutting, clamping, positioning error
目 录
第1章 序言 1
1.1 机械加工工艺概述 1
1.2机械加工工艺流程 1
1.3夹具概述 1
1.4机床夹具的功能 2
1.5机床夹具的发展趋势 2
1.5.1机床夹具的现状 2
1.5.2现代机床夹具的发展方向 2
第2章 机械加工工艺规程 4
2.1零件的分析 4
2.1.1零件的作用 4
2.1.2零件图 4
2.2 零件的工艺分析 5
2.3工艺规程设计 5
2.3.1确定毛坯种类 5
2.3.2基面的选择 5
2.3.3制定工艺路线 6
2.4转向直拉杆的偏差,加工余量,工序尺寸及毛坯尺寸的确定 7
2.4.1毛坯的结构工艺要求 7
2.4.2转向直拉杆的偏差计算 7
2.5确定切削用量及基本工时(机动时间) 8
第3章 铣杠杆臂平面夹具设计 12
3.1研究原始质料 12
3.2定位基准的选择 12
3.3 切削力及夹紧分析计算 13
3.4 误差分析与计算 14
3.5 零、部件的设计与选用 14
3.5.1定位销选用 14
3.5.2夹紧装置的选用 15
3.5.3 定向键与对刀装置设计 15
3.6 夹具设计及操作的简要说明 18
总 结 19
参考文献 20
致 谢 21