设计简介
摘 要
调度绞车是矿山生产系统中最常用的机电设备，主要用于矿井下调度矿车及其它辅助牵引，亦可用于煤矿、冶金矿山、建筑工地等场合作拖运、提升工作或其他辅助搬运工作，但不得作载人使用。
在设计过程中根据绞车牵引力选择电动的型号以及钢丝绳的直径，选择后验证速度是否与设计要求速度一致，根据要求设计绞车是通过两级行星轮系及所采用的浮动机构完成绞车的减速和传动，其两级行星齿轮传动分别在滚筒的两侧，从而根据设计要求确定行星减速器的结构和各个传动部件的尺寸，根据滚筒的结构形式选择制动装置为带式制动，并对各个设计零部件进行校核等等。绞车通过操纵工作闸和制动闸来实现绞车卷筒的正转和停转，从而实现对重物的牵引和停止两种工作状态。设计中绞车内部各转动部分均采用滚动轴承，运转灵活。
JD-0.5型调度绞车采用行星齿轮传动，绞车具有结构紧凑、刚性好、效率高、安装移动方便、起动平稳、操作灵活、制动可靠、噪音低以及隔爆性能、设计合理、操作方便，用途广泛等特点。
关键词：调度绞车； 带式制动；行星轮系
ABSTRACT
Mine production Dispatching winch system is the most commonly used in electrical and mechanical equipment, mainly for underground coal mine and other mines in the dumping of less than 30 degrees angle of the roadway in the haulage mine car handling and other auxiliary work, can also be used for mining and tunneling Face loading station on the scheduling grouping tramcar.
In the design process in accordance with electric winch traction choose the type and the diameter of wire rope, after the choice of whether or not verify the speed consistent with the design requirements of speed, according to winch was designed by two rounds of the planet and used by the body floating completion of the slowdown and drive winch , The two planetary gear transmission in the drum on both sides, in accordance with design requirements so as to determine the structure and planetary reducer in various parts of the drive size, according to choose the form of the structure of drum brakes for the belt brake, and various design Parts and components for checking and so on. Winch through the manipulation of gates and brake drum gates to achieve the winch is to turn and stop, thus realizing the weight of traction and the suspension of the two working condition. Winch in the design of the internal rotation of the rolling bearings are used, flexible operation.
JD-0.5 to Dispatching winch used planetary gear transmission, the winch is compact, rigid and efficient, easy to install mobile, starting a smooth, flexible operation, the brake reliable, low noise and flameproof performance, design reasonable, easy to operate, such as extensive use Characteristics.
Keywords：Scheduling winch; Belt braking; Round of the planet.
目录调度绞车是矿山生产系统中最常用的机电设备，主要用于矿井下调度矿车及其它辅助牵引，亦可用于煤矿、冶金矿山、建筑工地等场合作拖运、提升工作或其他辅助搬运工作，但不得作载人使用。
在设计过程中根据绞车牵引力选择电动的型号以及钢丝绳的直径，选择后验证速度是否与设计要求速度一致，根据要求设计绞车是通过两级行星轮系及所采用的浮动机构完成绞车的减速和传动，其两级行星齿轮传动分别在滚筒的两侧，从而根据设计要求确定行星减速器的结构和各个传动部件的尺寸，根据滚筒的结构形式选择制动装置为带式制动，并对各个设计零部件进行校核等等。绞车通过操纵工作闸和制动闸来实现绞车卷筒的正转和停转，从而实现对重物的牵引和停止两种工作状态。设计中绞车内部各转动部分均采用滚动轴承，运转灵活。
JD-0.5型调度绞车采用行星齿轮传动，绞车具有结构紧凑、刚性好、效率高、安装移动方便、起动平稳、操作灵活、制动可靠、噪音低以及隔爆性能、设计合理、操作方便，用途广泛等特点。
关键词：调度绞车； 带式制动；行星轮系
ABSTRACT
Mine production Dispatching winch system is the most commonly used in electrical and mechanical equipment, mainly for underground coal mine and other mines in the dumping of less than 30 degrees angle of the roadway in the haulage mine car handling and other auxiliary work, can also be used for mining and tunneling Face loading station on the scheduling grouping tramcar.
In the design process in accordance with electric winch traction choose the type and the diameter of wire rope, after the choice of whether or not verify the speed consistent with the design requirements of speed, according to winch was designed by two rounds of the planet and used by the body floating completion of the slowdown and drive winch , The two planetary gear transmission in the drum on both sides, in accordance with design requirements so as to determine the structure and planetary reducer in various parts of the drive size, according to choose the form of the structure of drum brakes for the belt brake, and various design Parts and components for checking and so on. Winch through the manipulation of gates and brake drum gates to achieve the winch is to turn and stop, thus realizing the weight of traction and the suspension of the two working condition. Winch in the design of the internal rotation of the rolling bearings are used, flexible operation.
JD-0.5 to Dispatching winch used planetary gear transmission, the winch is compact, rigid and efficient, easy to install mobile, starting a smooth, flexible operation, the brake reliable, low noise and flameproof performance, design reasonable, easy to operate, such as extensive use Characteristics.
Keywords：Scheduling winch; Belt braking; Round of the planet.
绪论 1
1 调度绞车的总体设计 3
1.1设计参数 3
1.2结构特征与工作原理 3
1.3选择电动机 5
1.3.1电动机输出功率的计算 5
1.3.2确定电动机的型号 6
2 滚筒及其部件的设计 7
2.1钢丝绳的选择 7
2.2滚筒的设计计算 8
2.2.1滚筒直径 8
2.2.2滚筒宽度 8
2.2.3滚筒的外径 8
3 减速器设计 10
3.1总传动比及传动比分配 10
3.1.1总传动比 10
3.1.2传动比分配 10
3.2高速级计算 12
3.2.1配齿计算 12
3.2.2变位方式及变位系数的选择 13
3.2.初算传动的中心距和模数 14
3.2.4几何尺寸计算 16
3.2.5验算传动的接触强度和弯曲强度 18
3.2.6验算传动接触强度和弯曲强度 23
3.3低速级计算 24
3.3.1配齿计算 24
3.3.2变位方式及变位系数的选择 25
3.3.3初算太阳轮行星轮传动的中心距和模数 26
3.3.4几何尺寸计算 28
3.3.5验算接触强度和弯曲强度 30
3.3.6验算大接触强度和弯曲强度 35
3.4传动装置运动参数的计算 37
3.4.1各轴转速计算 37
3.4.2各轴功率计算 37
3.4.3各轴扭矩计算 38
3.4.4各轴转速 功率 扭矩列表 38
4 传动轴的设计计算 39
4.1计算作用在齿轮上的力 39
4.2、初步估算轴的直径 39
4.3轴的结构设计 40
4.3.1确定轴的结构方案 40
4.3.2确定各轴段直径和长度 40
4.3.3确定轴承及齿轮作用力位置 41
4.4绘制轴的弯矩图和扭矩图 42
4.5轴的计算简图 44
4.6按弯矩合成强度校核轴的强度 44
5 滚动轴承的选择与寿命计算 46
5.1基本概念及术语 46
5.2轴承类型选择 47
5.3按额定动载荷选择轴承 48
6 键的选择与强度验算 50
6.1电机轴与中心轮联接键的选择与验算 50
6.1.1键的选择 50
6.1.2键的验算 51
6.2主轴（滚筒轴）与行星架联接键的选择与验算 51
6.2.1键的选择 51
6.2.2键的验算 51
6.3主轴与太阳轮联接键的选择与验算 52
6.3.1键的选择 52
6.3.2键的验算 52
6.4行星架与滚筒联接键的选择与验算 53
6.4.1键的选择 53
6.4.2键的验算 53
7 制动器的设计计算 55
7.1制动器的作用与要求 55
7.1.1制动器的作用 55
7.1.2制动器的要求 55
7.2制动器的类型比较与选择 55
7.2.1制动器的类型 55
7.2.2制动器的选择 56
7.3外抱带式制动器结构 56
7.4外抱带式制动器的几何参数计算 57
8 主要零件的技术要求 69
8.1对齿轮的要求 69
8.1.1齿轮精度 69
8.1.2对行星轮制造方面的几点要求 69
8.1.3齿轮材料和热处理要求 70
小 结 71
参考文献 72
致 谢 73
