设计简介
950可逆式轧机压下系统的设计
摘要
随着世界经济的迅猛发展,市场对钢铁的需求量随着提高,对质量的要求也不断的提高,轧钢生产中,初轧机无可替代,初轧机起着很关键的作用,而在初轧机中,压下系统装置尤为重要,此文中设计的是φ950可逆式轧机的压下系统。在文中大致的介绍初轧机发展的情况以及发展的趋势,了解φ950可逆式轧机的主传动,考虑压下螺丝的阻塞问题,确定了φ950可逆式轧机的压下系统的方案选择,通过φ950钢坯轧制表中断面尺寸和压下量计算轧制力,确定压下系统合适的电机、减速机、联轴器、以及压下系统中重要的零件部分,压下螺丝和压下螺母的尺寸,通过计算对压下螺丝和压下螺母进行校核,除此之外,设计合适尺寸的蜗轮蜗杆,最后说明一下机械设备的润滑、环保、以及经济性分析。
关键词:压下系统;涡轮蜗杆;校核
Design of 950 reversible mill system
摘要
随着世界经济的迅猛发展,市场对钢铁的需求量随着提高,对质量的要求也不断的提高,轧钢生产中,初轧机无可替代,初轧机起着很关键的作用,而在初轧机中,压下系统装置尤为重要,此文中设计的是φ950可逆式轧机的压下系统。在文中大致的介绍初轧机发展的情况以及发展的趋势,了解φ950可逆式轧机的主传动,考虑压下螺丝的阻塞问题,确定了φ950可逆式轧机的压下系统的方案选择,通过φ950钢坯轧制表中断面尺寸和压下量计算轧制力,确定压下系统合适的电机、减速机、联轴器、以及压下系统中重要的零件部分,压下螺丝和压下螺母的尺寸,通过计算对压下螺丝和压下螺母进行校核,除此之外,设计合适尺寸的蜗轮蜗杆,最后说明一下机械设备的润滑、环保、以及经济性分析。
关键词:压下系统;涡轮蜗杆;校核
Design of 950 reversible mill system
Abstract
With the rapid development of the world economy, market demand for iron and steel with the increase, of quality requirements are also constantly improve rolling production, blooming mill is irreplaceable, blooming mill plays a very crucial role, and in blooming mill, the pressure system device is particularly important. In this paper, the design of the is Phi 950 reversing mill pressure system. In this paper we introduce the bloomingmill development situation and development trend, understand the main drive with 950 reversible rolling mill, considering blocking screw, determine the choice of the 950 reversible rolling mill press down system, the section size of phi 950 billet rolling table and calculating rolling force, pressure system determine the appropriate motor, reducer, coupling, and some important parts of the system under pressure, pressure screw and nut size under pressure, through the calculation of the pressure screw and nut pressure check, in addition, the design of suitable worm size, the analysis of mechanical equipment lubrication, environmental protection, and economic.
Keywords: pressure system;turbine worm;check
目录
摘要 IWith the rapid development of the world economy, market demand for iron and steel with the increase, of quality requirements are also constantly improve rolling production, blooming mill is irreplaceable, blooming mill plays a very crucial role, and in blooming mill, the pressure system device is particularly important. In this paper, the design of the is Phi 950 reversing mill pressure system. In this paper we introduce the bloomingmill development situation and development trend, understand the main drive with 950 reversible rolling mill, considering blocking screw, determine the choice of the 950 reversible rolling mill press down system, the section size of phi 950 billet rolling table and calculating rolling force, pressure system determine the appropriate motor, reducer, coupling, and some important parts of the system under pressure, pressure screw and nut size under pressure, through the calculation of the pressure screw and nut pressure check, in addition, the design of suitable worm size, the analysis of mechanical equipment lubrication, environmental protection, and economic.
Keywords: pressure system;turbine worm;check
目录
Abstract II
1 绪论 1
1.1 初轧机的作用和生产要点 1
1.2 我国初轧机的发展情况 1
1.3 初轧机的发展趋势 1
1.4 Φ950可逆式轧机性能 1
1.5 压下系统的作用及种类 2
1.6 压下螺丝的阻塞事故及压下螺丝的自动旋松 2
1.7 课题的研究内容与方法 3
2 设计方案的确定 4
2.1 压下装置的选择 4
2.2 压下电动机的选择 4
2.3 压下系统减速器及联轴器的选择 5
2.4 压下螺丝和压下螺母的选择 5
2.4.1 压下螺丝的选择 5
2.4.2 压下螺母的选择 5
3 力能参数的计算 6
3.1 平均单位压力 6
3.1.1 轧制时接触弧上平均单位压力 6
3.1.2 轧制力矩的计算 10
4 压下装置的设计及计算 13
4.1 压下螺丝的设计计算 13
4.1.1 压下螺丝螺纹外径的确定 13
4.1.2 压下螺丝最小断面直径d的计算 13
4.1.3 压下螺丝的校核 14
4.1.4 压下螺母的计算及校核 14
4.2 压下螺丝的传动力矩 15
4.3 压下电动机的选择 17
4.4 压下装置自锁的校核及松脱的措施 18
5 蜗轮与蜗杆的设计 19
5.1蜗轮的设计 19
5.2 蜗轮的校核 22
5.3 热平衡计算 22
6 主要零件的强度校核 24
6.1 蜗杆轴的强度校核 24
6.1.1 蜗杆所受载荷的计算 24
6.1.2 蜗杆轴支点受力分析 24
6.1.3 蜗杆轴上力矩的计算 25
6.1.4按弯扭合成校核轴的强度 26
6.1.5精确校核的疲劳强度 27
6.2键的强度校核 31
6.2.1键的选择 31
6.2.2键联结强度的计算 31
6.3轴承的寿命计算 32
6.3.1轴承的选择 32
6.3.2寿命计算 33
7 轧钢机械的润滑 36
7.1 轧钢机械的润滑 36
7.1.2 润滑的方法 36
7.1.3 润滑的功能 36
7.1.4 Φ950可逆式轧机部件的润滑方式 36
8 设备的可靠性与经济性分析 38
8.1设备的平均寿命 38
8.2设备的有效度 38
8.3设备的经济寿命 38
结束语 39
致谢 40
参考文献 41