设计简介
摘 要
在橡胶工业中，由于所有的橡胶加工的过程都要经过炼胶加工工序，所以炼胶设备已经成为了通用设备，且已成为了橡胶机械中很重要的设备之一。现在的炼胶设备主要包括开炼机，密炼机（间断停歇式生产，现在很通用）连续混炼挤出机（可连续生产，橡胶的生产工业中正在研究，塑料方面已进入工业化）。
在橡胶生产工业中，混炼车间作为整个橡胶生产行业的核心，是橡胶工厂最重要的一个部门，同时也是能源消耗的大户，占总能源消耗的40%左右，也是现在重点需要节能的部门或者工序之一。它包含了烘箱，密炼机及其相应的辅助机器，开炼机和切胶机。在最近的几年中，由于国外的橡胶工业的发展迅速，不仅仅在加工技术方面进步很大，在设备方面也有了更大的发展，因此也在电子计算机管理和炼胶的控制作业中有了很广泛的引用，进而也使炼胶系统的自动化水平有了很大的提高，同时也引起了炼胶系统的变化。
最近几年中，国外炼胶技术的改革的结果证明：首先对炼胶机和其相应的辅助装置进行改革，然后使其进入现代化，进而使炼胶作业最佳化，同时有了较高的效率和较高的劳动生产力，才能让炼胶系统的技术创新得到真正的实现。经过数年的改革，现代的炼胶系统，尤其是炼胶产的炼胶系统已经发展到了自动化水平较高的工程系统。
开炼机全名叫做开放式炼胶机，开炼机在橡胶工业中的使用历史中最为悠久。随着橡胶工业的生产中逐渐诞生，随着橡胶工业的发展而相应发展。成为了橡胶工业加工橡胶，塑料的通用设备之一，也是常用和基本设备之一。根据粗略简单的统计，当前我国每年生产开炼机大约5000台。每年还有大量的开炼机出口到越南等地区。
开炼机主要用于塑炼天然橡胶，也用于混炼生胶与配合剂，或者胶料的压片和胶料的热炼之用。开练机主要由减速器，机座，辊筒，机架，传动齿轮，加热和冷却装置，辊温调节装置，安全制动装置及电动机，等组成。其中辊筒有冷硬铸铁制成，其光滑的表面室友磨削而形成。辊筒的内部的结构是空心的，根据不同使用的需求，通入冷却水或者蒸汽进行冷却。
为了调节辊筒在炼胶过程中的温度，把水通过进水管导入辊筒的内腔中，溢流从辊筒的一端的喇叭孔中进入溢流槽中再次派出，为了安全操作，可以拉动开炼机上端的安全拉杆，当拉动拉杆后，就可以自动切断电源，通过电磁抱闸而使其自动停车。为了防止塑料从辊筒两端挤入辊筒轴承的部位，装有相应的挡胶板.
关键词：开炼机； 传动系统； 结构形式
Abstract
In the rubber industry, with all the rubber processing goes through the process of rubber mixing processing working procedure, so the rubber mixing equipment has become the universal equipment, and has become one of important equipment in the rubber machinery. Now rubber mixing equipment mainly includes the mixing machine, mixer, intermittent stop production, now very general) continuous mixing extruder, can be continuous production, are studying in the rubber production industry, has entered the industrialization in plastic).
Mixing workshop 1 in the rubber manufacturing industry, as the core of the rubber industry and rubber factory is one of the most important sector, is also a large energy consumption, accounting for about 40% of the total energy consumption, also is one of the key to energy conservation department or the process now. It contains a baking oven, mixer and its corresponding auxiliary machine, mixing machine and rubber cutting machine. Abroad in recent years, due to the rubber industry is developing rapidly, not only has made great progress in processing technology, also had a bigger development in terms of equipment, so also in the electronic computer in the management and control of rubber mixing operation with a wide range of references, and also make the rubber mixing system automation level had the very big enhancement, but also caused the change of the rubber mixing system.
In recent years, the reform of the foreign rubber mixing technology of results show that: first of all, rubber mixing machine and its corresponding auxiliary device for reform, and then make it into modernization, thus make the rubber mixing operation optimization, at the same time with high efficiency and higher labor productivity, to make the rubber mixing system of technology innovation to get real implementation. After several years of reform, the modern rubber mixing systems, especially made in rubber mixing rubber mixing system has developed to a higher level of automation engineering system.
Mixing machine full name is called open rubber mixing machine, the use of mixing mill for rubber industry in the history of the longest. With gradually was born in the production of rubber industry, with the development of rubber industry and the corresponding development. Become the rubber industry processing rubber, plastics, one of the universal equipment is one of the common and basic equipment. According to rough statistics, simple current production mixing mill about 5000 every year in our country. Every year there are a lot of mixing mill exported to Vietnam and other regions.
Mixing mill is mainly used for the molding of natural rubber, also used for mixing raw rubber and compound, or tablet of the rubber and rubber thermal refining. Machine is mainly composed of reducer, up to practice base, bin, racks, drive gears, heating and cooling device, bin, temperature adjusting device, safety brake equipment and motor, etc. There bin cylinder chilled cast iron, 5 in order to regulate the temperature of a bin tube in the process of rubber mixing, through the water inlet pipe import bin cylinder in the inner chamber, the overflow from the bin tube hole in the side of the horn, into the overflow tank is sending for safety operation, can pull the lever to the mixing machine safety, after the pull rod, can automatically cut off power supply, through the electromagnetic brake and the automatic parking. In order to prevent the plastic from the bin tube ends piled into bin cylinder bearing parts, equipped with corresponding block rubber sheet.
Key words:The Drive System; The Transmission System; The Structure Form
目 录
第一章 绪论 1
1.1 概述 1
1.2加热方法 1
1.3传动方式 2
1.4辊筒轴承 3
1.5制动装置 3
第二章 主要参数确定 4
2.1 技术参数 4
2.2横压力的确定 4
2.3驱动功率 4
2.4生产能力 5
第三章 传动系统 6
3.1 传动系统图 6
3.2减速器设计计算 6
3.3轴校核： 14
3.3.1轴Ⅱ： 18
3.3.2轴Ⅲ： 22
3.4键的校核 26
第四章 主要零部件计算 28
4.1辊筒 28
4.2辊筒轴承 32
4.3机架和横梁 32
4.4辊距调节装置 32
4.5辊温调节装置 33
4.6润滑系统 33
结论 35
参考文献 36
致谢 37
在橡胶工业中，由于所有的橡胶加工的过程都要经过炼胶加工工序，所以炼胶设备已经成为了通用设备，且已成为了橡胶机械中很重要的设备之一。现在的炼胶设备主要包括开炼机，密炼机（间断停歇式生产，现在很通用）连续混炼挤出机（可连续生产，橡胶的生产工业中正在研究，塑料方面已进入工业化）。
在橡胶生产工业中，混炼车间作为整个橡胶生产行业的核心，是橡胶工厂最重要的一个部门，同时也是能源消耗的大户，占总能源消耗的40%左右，也是现在重点需要节能的部门或者工序之一。它包含了烘箱，密炼机及其相应的辅助机器，开炼机和切胶机。在最近的几年中，由于国外的橡胶工业的发展迅速，不仅仅在加工技术方面进步很大，在设备方面也有了更大的发展，因此也在电子计算机管理和炼胶的控制作业中有了很广泛的引用，进而也使炼胶系统的自动化水平有了很大的提高，同时也引起了炼胶系统的变化。
最近几年中，国外炼胶技术的改革的结果证明：首先对炼胶机和其相应的辅助装置进行改革，然后使其进入现代化，进而使炼胶作业最佳化，同时有了较高的效率和较高的劳动生产力，才能让炼胶系统的技术创新得到真正的实现。经过数年的改革，现代的炼胶系统，尤其是炼胶产的炼胶系统已经发展到了自动化水平较高的工程系统。
开炼机全名叫做开放式炼胶机，开炼机在橡胶工业中的使用历史中最为悠久。随着橡胶工业的生产中逐渐诞生，随着橡胶工业的发展而相应发展。成为了橡胶工业加工橡胶，塑料的通用设备之一，也是常用和基本设备之一。根据粗略简单的统计，当前我国每年生产开炼机大约5000台。每年还有大量的开炼机出口到越南等地区。
开炼机主要用于塑炼天然橡胶，也用于混炼生胶与配合剂，或者胶料的压片和胶料的热炼之用。开练机主要由减速器，机座，辊筒，机架，传动齿轮，加热和冷却装置，辊温调节装置，安全制动装置及电动机，等组成。其中辊筒有冷硬铸铁制成，其光滑的表面室友磨削而形成。辊筒的内部的结构是空心的，根据不同使用的需求，通入冷却水或者蒸汽进行冷却。
为了调节辊筒在炼胶过程中的温度，把水通过进水管导入辊筒的内腔中，溢流从辊筒的一端的喇叭孔中进入溢流槽中再次派出，为了安全操作，可以拉动开炼机上端的安全拉杆，当拉动拉杆后，就可以自动切断电源，通过电磁抱闸而使其自动停车。为了防止塑料从辊筒两端挤入辊筒轴承的部位，装有相应的挡胶板.
关键词：开炼机； 传动系统； 结构形式
Abstract
In the rubber industry, with all the rubber processing goes through the process of rubber mixing processing working procedure, so the rubber mixing equipment has become the universal equipment, and has become one of important equipment in the rubber machinery. Now rubber mixing equipment mainly includes the mixing machine, mixer, intermittent stop production, now very general) continuous mixing extruder, can be continuous production, are studying in the rubber production industry, has entered the industrialization in plastic).
Mixing workshop 1 in the rubber manufacturing industry, as the core of the rubber industry and rubber factory is one of the most important sector, is also a large energy consumption, accounting for about 40% of the total energy consumption, also is one of the key to energy conservation department or the process now. It contains a baking oven, mixer and its corresponding auxiliary machine, mixing machine and rubber cutting machine. Abroad in recent years, due to the rubber industry is developing rapidly, not only has made great progress in processing technology, also had a bigger development in terms of equipment, so also in the electronic computer in the management and control of rubber mixing operation with a wide range of references, and also make the rubber mixing system automation level had the very big enhancement, but also caused the change of the rubber mixing system.
In recent years, the reform of the foreign rubber mixing technology of results show that: first of all, rubber mixing machine and its corresponding auxiliary device for reform, and then make it into modernization, thus make the rubber mixing operation optimization, at the same time with high efficiency and higher labor productivity, to make the rubber mixing system of technology innovation to get real implementation. After several years of reform, the modern rubber mixing systems, especially made in rubber mixing rubber mixing system has developed to a higher level of automation engineering system.
Mixing machine full name is called open rubber mixing machine, the use of mixing mill for rubber industry in the history of the longest. With gradually was born in the production of rubber industry, with the development of rubber industry and the corresponding development. Become the rubber industry processing rubber, plastics, one of the universal equipment is one of the common and basic equipment. According to rough statistics, simple current production mixing mill about 5000 every year in our country. Every year there are a lot of mixing mill exported to Vietnam and other regions.
Mixing mill is mainly used for the molding of natural rubber, also used for mixing raw rubber and compound, or tablet of the rubber and rubber thermal refining. Machine is mainly composed of reducer, up to practice base, bin, racks, drive gears, heating and cooling device, bin, temperature adjusting device, safety brake equipment and motor, etc. There bin cylinder chilled cast iron, 5 in order to regulate the temperature of a bin tube in the process of rubber mixing, through the water inlet pipe import bin cylinder in the inner chamber, the overflow from the bin tube hole in the side of the horn, into the overflow tank is sending for safety operation, can pull the lever to the mixing machine safety, after the pull rod, can automatically cut off power supply, through the electromagnetic brake and the automatic parking. In order to prevent the plastic from the bin tube ends piled into bin cylinder bearing parts, equipped with corresponding block rubber sheet.
Key words:The Drive System; The Transmission System; The Structure Form
目 录
第一章 绪论 1
1.1 概述 1
1.2加热方法 1
1.3传动方式 2
1.4辊筒轴承 3
1.5制动装置 3
第二章 主要参数确定 4
2.1 技术参数 4
2.2横压力的确定 4
2.3驱动功率 4
2.4生产能力 5
第三章 传动系统 6
3.1 传动系统图 6
3.2减速器设计计算 6
3.3轴校核： 14
3.3.1轴Ⅱ： 18
3.3.2轴Ⅲ： 22
3.4键的校核 26
第四章 主要零部件计算 28
4.1辊筒 28
4.2辊筒轴承 32
4.3机架和横梁 32
4.4辊距调节装置 32
4.5辊温调节装置 33
4.6润滑系统 33
结论 35
参考文献 36
致谢 37
