设计简介
反击式破碎机转子设计
摘 要
本设计为规格
反击式破碎机的设计，主要研究内容：转子的机构设计；板锤的结构设计；板锤的固定方法。
本设计由转子型号入手，参考PF1007反击式破碎机的相关参数，初步确定转子的转速，从而确定线速度、板锤大小、数量等相关数据。在保证生产率和破碎粒度的前提下完成总体结构的设计，然后根据总体结构，从而确定本设计的破碎机各个主要零部件的设计。
在主要零部件的设计中，主要包括带轮的设计计算、轴的结构设计、轴承的选择、转子部件的设计计算、板锤的结构和固定、破碎腔的设计和反击装置的设计计算等，其中最重要的就是转子部件的设计和板锤的设计及固定方法。为了增加转子的刚度，转子体采用ZG340材料，并整体铸造。板锤采用螺栓固定，并使用新型材质以提高其的耐磨性和利用率。最后介绍了反击式破碎机的安装、检修与保养，这对提高其使用寿命至关重要。
本设计整体在PF1007型号的反击式破碎机基础上更进一步提高了其破碎性能，结构简单、重量轻、外形尺寸小、设备费用低、运转安全、操作方便、便于维修和管理。
关键词：反击式破碎机，研究内容，结构，计算
CRUSHER ROTOR DESIGN
ABSTRACT
The specification of the design is
impact crusher design, and it mainly contents: the institutional design of the rotor; plate hammer structural design; plate fixation hammer.
The design starts from the specifications of the rotor, and it references the relevant parameters of PF1007 crusher. Initially it sets the rotor speed, so that I can design the board hammer size, number and other relevant data with the rotor speed. Productivity and size of the crushed materials should be ensured before the overall structure of the design finished, according to the whole structure, I could determine the design of all the major components of the design .
The design of the main components includes pulley design calculation, the structural design of shaft, bearing selection, design and calculation of the rotor components, board structure and a fixed hammer, crushing chamber design and the design of computing counter devices and so on. One of the most important part is the rotor design and board design and the fixed method of hammer. In order to increase the stiffness of the rotor, the rotor body is combined with ZG340 material, and it casts with the whole body. Board hammer is fixed with bolts, and use of new materials could enhance their wear resistance and utilization. Finally, I illustrate the installation, repair and maintenance of impact crusher, which is essential to improve their life.
The overall design further improves its crush performance which is based on the impact crusher of the PF1007 model. Moreover, it exits advantages such as simple structure, light weight, small dimensions, low cost of equipment, operation safety, convenient operation, easy maintenance and management .
KEY WORDS：Impact Crusher, content, structure, calculation
摘 要
本设计为规格
反击式破碎机的设计，主要研究内容：转子的机构设计；板锤的结构设计；板锤的固定方法。本设计由转子型号入手，参考PF1007反击式破碎机的相关参数，初步确定转子的转速，从而确定线速度、板锤大小、数量等相关数据。在保证生产率和破碎粒度的前提下完成总体结构的设计，然后根据总体结构，从而确定本设计的破碎机各个主要零部件的设计。
在主要零部件的设计中，主要包括带轮的设计计算、轴的结构设计、轴承的选择、转子部件的设计计算、板锤的结构和固定、破碎腔的设计和反击装置的设计计算等，其中最重要的就是转子部件的设计和板锤的设计及固定方法。为了增加转子的刚度，转子体采用ZG340材料，并整体铸造。板锤采用螺栓固定，并使用新型材质以提高其的耐磨性和利用率。最后介绍了反击式破碎机的安装、检修与保养，这对提高其使用寿命至关重要。
本设计整体在PF1007型号的反击式破碎机基础上更进一步提高了其破碎性能，结构简单、重量轻、外形尺寸小、设备费用低、运转安全、操作方便、便于维修和管理。
关键词：反击式破碎机，研究内容，结构，计算
CRUSHER ROTOR DESIGN
ABSTRACT
The specification of the design is
impact crusher design, and it mainly contents: the institutional design of the rotor; plate hammer structural design; plate fixation hammer.The design starts from the specifications of the rotor, and it references the relevant parameters of PF1007 crusher. Initially it sets the rotor speed, so that I can design the board hammer size, number and other relevant data with the rotor speed. Productivity and size of the crushed materials should be ensured before the overall structure of the design finished, according to the whole structure, I could determine the design of all the major components of the design .
The design of the main components includes pulley design calculation, the structural design of shaft, bearing selection, design and calculation of the rotor components, board structure and a fixed hammer, crushing chamber design and the design of computing counter devices and so on. One of the most important part is the rotor design and board design and the fixed method of hammer. In order to increase the stiffness of the rotor, the rotor body is combined with ZG340 material, and it casts with the whole body. Board hammer is fixed with bolts, and use of new materials could enhance their wear resistance and utilization. Finally, I illustrate the installation, repair and maintenance of impact crusher, which is essential to improve their life.
The overall design further improves its crush performance which is based on the impact crusher of the PF1007 model. Moreover, it exits advantages such as simple structure, light weight, small dimensions, low cost of equipment, operation safety, convenient operation, easy maintenance and management .
KEY WORDS：Impact Crusher, content, structure, calculation
目 录
前 言 I
第1章 反击式破碎机的介绍 1
§1.1 反击式破碎机的构造 1
§1.1.1 ISP系列细碎反击式破碎机 1
§1.1.2 PF系列反击式破碎机 1
§1.1.3 PFY系列硬岩反击式破碎机 1
§1.1.4 PFQ型涡旋强力反击式破碎机 2
§1.2 反击式破碎机的工作原理
2§1.2.1 反击式破碎机的工作原理 2
§1.2.2 反击式破碎机的特点 2
§1.2.3 反击式破碎机的性能 3
§1.2.4 反击式破碎机的破碎机理 3
第2章 反击式破碎机总体结构设计 5
§2.1 反击式破碎机设计要求 5
§2.1.1 设计参数 5
§2.1.2 主要研究内容 5
§2.2 破碎机的主要工作参数的确定 5
§2.2.1 转子的转速 5
§2.2.2 板锤数目和生产率 5
§2.2.3 电动机的选择 7
第3章 破碎机主要零部件的设计及计算 8
§3.1 传动部件的设计及计算
8§3.1.1 V带及带轮的设计计算 8
§3.1.2 轴的结构设计 11
§3.1.3 键的选择及校核 13
§3.1.4 轴承的选择 13
§3.2 转子部件的设计计算 16
§3.2.1 转子的结构设计 16
§3.2.2 板锤的结构设计及作用 17
§3.3 反击式破碎机破碎腔设计 20
§3.3.1 反击板的结构设计与安装 20
§3.3.2 破碎腔的结构参数 22
§3.4 其他装置的设计计算 25
§3.4.1 转子、轴的强度计算 25
§3.4.2 反击装置的自身重力的确定 28
第4章 反击式破碎机的安装、检修与保养 30
§4.1 反击式破碎机的安装与调试 30
§4.1.1 反击式破碎机的安装 30
§4.1.2 反击式破碎机的调试 30
§4.2 反击式破碎机的保养、故障排除 31
§4.2.1 反击式破碎机的保养 31
§4.2.2 故障检查和消除方法 32
第5章 结论 33
参考文献 34
致 谢 36
