设计简介
摘 要
该 文为镗主轴箱的6个轴孔的变速箱组合镗床设计。镗床是主要用镗刀对工件已有的预制孔进行镗削的机床。通常以镗刀旋转为主运动，镗刀或工件的移动为进给运动。它主要是用于加工高精度孔或一次定位完成多个孔的精加工，此外还可以从事与孔精加工有关的其他加工面的加工。使用不同的刀具和附件还可进行钻削、铣削、切削，其加工精度和表面质量要高于钻床。镗床是大型箱体零件加工的主要设备，也可加工螺纹及外圆和端面等。
以箱体零件同轴孔系为代表的长孔镗削，是金属切削加工中最重要的内容之一。尽管现在仍有采用镗模、导套、台式铣镗床后立柱支承长镗杆或人工找正工件回转180°等方法实施长孔镗削的实例，但近些年来，一方面由于数控铣镗床和加工中心的大量使用，使各类卧式铣镗床的坐标定位精度和工作台回转分度精度有了较大提高。从机床结构上使工作台回转180°自定位的调头镗孔，几乎是成为了在该种机床上镗削长孔的唯一方法。
本设计说明书主要包括了组合机床总体设计过程，对工艺方案设计、总体设计、部件设计等几方面加以论述。
内容有产品工序分析，组合机床总体布置以及镗床主轴图的绘制。
关键词：主轴箱；组合镗床；加工工艺
Abstract
Gearbox combination boring lathe design this paper into 6 hole boring spindle box. Boring machine is mainly used for boring prefabricated holes on the workpiece has been the boring machine. Usually, boring cutter rotating main movement, the workpiece moving boring or for feed motion. It is mainly used for finishing machining high precision hole or a location to complete a plurality of holes, in addition to engage with the hole machining processing and other related processing surface.Different tools and accessories used can also be drilling, milling, cutting,, the machining precision and surface quality than that of drilling machine. Boring machine is the main equipment of large body parts processing. Can also be processed the thread and the outer circle and end.
Long hole boring to box part coaxial holes as the representative of the cut, is one of the most important content in the metal cutting. Although there are still using boring mode, guide sleeve, desktop milling and boring machine after the columns support the long boring bar or artificial alignment workpiece rotation of 180 DEG, examples of long hole boring. But in recent years, on the one hand because of the extensive use of CNC milling machine and machining center, precision of the coordinate positioning rotary precision and working table of horizontal boring and milling machine has been greatly improved. From the machine tool structure enable the rotary table 180 ° from the positioning of the turn-around boring, become almost the only method in the machine tool on the long hole boring.
This design instruction booklet mainly includes overall design process of machine tool, and discusses the aspects of design, process scheme for the overall design, component design.
The contents of product process analysis, combination of general layout of machine tool and boring spindle diagram.
Key words: spindle box; combination machine; processing technology
目 录
摘 要 III
Abstract IV
目录 V
1 绪论 1
1.1 组合机床及其特点 1
1.2 组合机床的组成和分类 2
1.3通用部件的分类及简介 2
1.4 组合机床的工艺范围及发展方向 3
2 组合机床总体设计 5
2.1 零件图分析 5
2.1.1 零件的结构特点及功用 5
2.1.2 变速箱的主要技术要求 6
2.1.3 变速箱的体的材料和毛坯 6
2.2 组合机床工艺方案的制定 6
2.2.1 工艺基面的分析 7
2.2.2 加工工艺的分析 7
2.2.3加工余量的确定 8
2.2.4 确定加工工艺方案应注意的问题 8
2.2.5 制定工件加工工艺路线 9
2.2.6 组合机床切削用量的选择 10
2.3 组合机床总体设计 11
2.3.1 被加工零件工序图 11
2.3.2 加工示意图 12
2.3.3 动力部件的选择 15
2.3.4 机床联系尺寸图的绘制 18
2.4 多轴箱的传动系统设计 20
2.5 箱体补充加工图 22
2.6本章小结 23
3 装置的确定 24
3.1导向装置的作用、类型及结构形式 24
3.2 定主轴的类型及镗杆的确定 25
3.3 本章小结 26
4 组合机床生产率的计算 27
4.1 机床生产率的计算 27
4.2 编写组合机床生产率计算卡 28
4.3 本章小结 29
5 结论与展望 30
5.1 结论 30
5.2 展望 30
致 谢 31
参考文献 32
该 文为镗主轴箱的6个轴孔的变速箱组合镗床设计。镗床是主要用镗刀对工件已有的预制孔进行镗削的机床。通常以镗刀旋转为主运动，镗刀或工件的移动为进给运动。它主要是用于加工高精度孔或一次定位完成多个孔的精加工，此外还可以从事与孔精加工有关的其他加工面的加工。使用不同的刀具和附件还可进行钻削、铣削、切削，其加工精度和表面质量要高于钻床。镗床是大型箱体零件加工的主要设备，也可加工螺纹及外圆和端面等。
以箱体零件同轴孔系为代表的长孔镗削，是金属切削加工中最重要的内容之一。尽管现在仍有采用镗模、导套、台式铣镗床后立柱支承长镗杆或人工找正工件回转180°等方法实施长孔镗削的实例，但近些年来，一方面由于数控铣镗床和加工中心的大量使用，使各类卧式铣镗床的坐标定位精度和工作台回转分度精度有了较大提高。从机床结构上使工作台回转180°自定位的调头镗孔，几乎是成为了在该种机床上镗削长孔的唯一方法。
本设计说明书主要包括了组合机床总体设计过程，对工艺方案设计、总体设计、部件设计等几方面加以论述。
内容有产品工序分析，组合机床总体布置以及镗床主轴图的绘制。
关键词：主轴箱；组合镗床；加工工艺
Abstract
Gearbox combination boring lathe design this paper into 6 hole boring spindle box. Boring machine is mainly used for boring prefabricated holes on the workpiece has been the boring machine. Usually, boring cutter rotating main movement, the workpiece moving boring or for feed motion. It is mainly used for finishing machining high precision hole or a location to complete a plurality of holes, in addition to engage with the hole machining processing and other related processing surface.Different tools and accessories used can also be drilling, milling, cutting,, the machining precision and surface quality than that of drilling machine. Boring machine is the main equipment of large body parts processing. Can also be processed the thread and the outer circle and end.
Long hole boring to box part coaxial holes as the representative of the cut, is one of the most important content in the metal cutting. Although there are still using boring mode, guide sleeve, desktop milling and boring machine after the columns support the long boring bar or artificial alignment workpiece rotation of 180 DEG, examples of long hole boring. But in recent years, on the one hand because of the extensive use of CNC milling machine and machining center, precision of the coordinate positioning rotary precision and working table of horizontal boring and milling machine has been greatly improved. From the machine tool structure enable the rotary table 180 ° from the positioning of the turn-around boring, become almost the only method in the machine tool on the long hole boring.
This design instruction booklet mainly includes overall design process of machine tool, and discusses the aspects of design, process scheme for the overall design, component design.
The contents of product process analysis, combination of general layout of machine tool and boring spindle diagram.
Key words: spindle box; combination machine; processing technology
目 录
摘 要 III
Abstract IV
目录 V
1 绪论 1
1.1 组合机床及其特点 1
1.2 组合机床的组成和分类 2
1.3通用部件的分类及简介 2
1.4 组合机床的工艺范围及发展方向 3
2 组合机床总体设计 5
2.1 零件图分析 5
2.1.1 零件的结构特点及功用 5
2.1.2 变速箱的主要技术要求 6
2.1.3 变速箱的体的材料和毛坯 6
2.2 组合机床工艺方案的制定 6
2.2.1 工艺基面的分析 7
2.2.2 加工工艺的分析 7
2.2.3加工余量的确定 8
2.2.4 确定加工工艺方案应注意的问题 8
2.2.5 制定工件加工工艺路线 9
2.2.6 组合机床切削用量的选择 10
2.3 组合机床总体设计 11
2.3.1 被加工零件工序图 11
2.3.2 加工示意图 12
2.3.3 动力部件的选择 15
2.3.4 机床联系尺寸图的绘制 18
2.4 多轴箱的传动系统设计 20
2.5 箱体补充加工图 22
2.6本章小结 23
3 装置的确定 24
3.1导向装置的作用、类型及结构形式 24
3.2 定主轴的类型及镗杆的确定 25
3.3 本章小结 26
4 组合机床生产率的计算 27
4.1 机床生产率的计算 27
4.2 编写组合机床生产率计算卡 28
4.3 本章小结 29
5 结论与展望 30
5.1 结论 30
5.2 展望 30
致 谢 31
参考文献 32
