设计简介
斜齿轮组件注塑模设计
摘要
通过对斜齿轮组件注塑工艺的正确分析，设计了一副一模四腔的斜齿轮组件注塑模具。详细地叙述了斜齿轮组件的工艺性分析，注塑工艺参数的选择，模具设计的有关尺寸计算，模具成型零件包括动模镶件、动模镶件固定板的设计与加工工艺过程及其它成型零件的设计，螺旋顶出结构的设计及其相关零件的具体选用，模具其它结构零件具体选用，分型方式的选择，型腔的排列方式，重要零件的工艺参数的选择与计算，推出机构与浇注系统以及其它结构的设计过程，和注塑机有关参数的校核，模具的装配过程及在装配过程中应注意哪些问题和模具装配完成后应达到一个什么程度的技术要求，并对试模过程中可能出现的问题与产品缺陷作了介绍。并论述了产生这些问题的原因及可能的解决方法。
关键词：斜齿轮组件、动模镶件、注塑机、模数。
斜齿轮组件注塑模设计
Summary
Pass the right analysis that notes the craft of plastic to the inclined wheel gear module, designed four cavitys of a pair per mold of inclined wheel gear module note the molding tool of plastic.In detail described the craft of the inclined wheel gear module analysis, note the plastic craft the choice of the parameter, molding tool design of relevant size calculation, the molding tool models the spare parts to include to move the mold insets the piece and moves the mold to inset a fix the knothole design with process the craft process and others to model the spare parts of design, the design of a structure and its related spare parts chooses to use in a specific way, other structure spare partses of molding tool choose to use in a specific way, a method of cent of choice, the alignment method of a cavity , the choice of the craft parameter of the important spare parts and calculation, release the organization with sprinkle to note the system and other the design process of the structure, and note the machine of plastic the school concerning parameter pit, the assemble process of the molding tool and in assemble process at the request of notice which problems and molding tool assemble complete after should attain a what extent of technique, and made the introduction towards trying the mold process win possible emergence of problem and product blemish.Discussed to produce the resolve of reason and possibility method of these problems also.
Keyword: Inclined wheel gear module, move the mold to inset the piece and note， the machine of plastic , the mold number.
绪论 ………………………………………………………… 1
摘要
通过对斜齿轮组件注塑工艺的正确分析，设计了一副一模四腔的斜齿轮组件注塑模具。详细地叙述了斜齿轮组件的工艺性分析，注塑工艺参数的选择，模具设计的有关尺寸计算，模具成型零件包括动模镶件、动模镶件固定板的设计与加工工艺过程及其它成型零件的设计，螺旋顶出结构的设计及其相关零件的具体选用，模具其它结构零件具体选用，分型方式的选择，型腔的排列方式，重要零件的工艺参数的选择与计算，推出机构与浇注系统以及其它结构的设计过程，和注塑机有关参数的校核，模具的装配过程及在装配过程中应注意哪些问题和模具装配完成后应达到一个什么程度的技术要求，并对试模过程中可能出现的问题与产品缺陷作了介绍。并论述了产生这些问题的原因及可能的解决方法。
关键词：斜齿轮组件、动模镶件、注塑机、模数。
斜齿轮组件注塑模设计
Summary
Pass the right analysis that notes the craft of plastic to the inclined wheel gear module, designed four cavitys of a pair per mold of inclined wheel gear module note the molding tool of plastic.In detail described the craft of the inclined wheel gear module analysis, note the plastic craft the choice of the parameter, molding tool design of relevant size calculation, the molding tool models the spare parts to include to move the mold insets the piece and moves the mold to inset a fix the knothole design with process the craft process and others to model the spare parts of design, the design of a structure and its related spare parts chooses to use in a specific way, other structure spare partses of molding tool choose to use in a specific way, a method of cent of choice, the alignment method of a cavity , the choice of the craft parameter of the important spare parts and calculation, release the organization with sprinkle to note the system and other the design process of the structure, and note the machine of plastic the school concerning parameter pit, the assemble process of the molding tool and in assemble process at the request of notice which problems and molding tool assemble complete after should attain a what extent of technique, and made the introduction towards trying the mold process win possible emergence of problem and product blemish.Discussed to produce the resolve of reason and possibility method of these problems also.
Keyword: Inclined wheel gear module, move the mold to inset the piece and note， the machine of plastic , the mold number.
绪论 ………………………………………………………… 1
第一章 塑件的工艺性分析 …………………………………… 3
1塑件的原材料分析 …………………………………… 3
2塑件结构和尺寸精度及表面质量分析 ……………… 3
第二章 计算塑件的体积与质量 …………………………… 5
第三章 注塑工艺参数的确定 ………………………………… 6
第四章 注塑模的结构设计 …………………………………… 7
1分型面的选择 ……………………………………… 7
2型腔的排列方式 …………………………………… 7
3浇注系统的设计 …………………………………… 8
4排气槽的设计 ……………………………………… 9
5螺旋顶出结构的设计 ……………………………… 9
6成型零件的结构设计 ……………………………… 11
第五章 模具设计的有关尺寸计算 …………………………… 15
1型腔侧壁厚度和底板厚度计算 …………………… 15
2型腔和型芯工作尺寸的计算 ………………………16
第六章 模架及其相关组件的选用 …………………………… 17
第七章 模具加热与冷却系统的计算 ………………………… 19
第八章 注塑机有关参数的校核 ……………………………… 20
第九章 模具装配图及非标零件图 …………………………… 21
第十章 模具的装配与调试 ………………………………… 22
1 模具的装配 ………………………………………… 22
2 试模 ………………………………………………… 23
第十一章 模具主要零件加工工艺规程编制 ………………… 26
第十二章 设计总结……………………………………………… 29
致谢 …………………………………………………………… 30
参考文献 ……………………………………………………… 31
