设计简介
摘 要
近年来,我国家电工业的高速发展对模具工业,尤其是塑料模具提出了越来越高的要求,2004年,塑料模具在整个模具行业中所占比例已上升到30%左右,据有关专家预测,在未来几年中,中国塑料模具工业还将持续保持年均增长速度达到10%以上的较高速度的发展。国内塑料模具市场以注塑模具需求量最大,其中发展重点为工程塑料模具。 注射成型是塑料成型的一种重要方法,它主要适用于热塑性塑料的成型,可以一次成型形状复杂的精密塑件。本课题就是花朵盖塑料成型工艺与模具设计,将注塑模具的相关知识作为依据,阐述塑料注塑模具的设计过程。
(1)通过运用塑料模具设计指导,机械制图,互换性与技术测量673A械原理及零件,模具材料及热处理,模具制造工艺,塑料成型工艺及模具设计等方面必要的基础知识和专业知识,分析和解决塑料模具设计问题,进一步巩固加深和开拓所学的知识。
(2)本设计对花朵盖塞进行的注塑模设计,利用UG软件对塑件进行了实体造型,对塑件结构进行了工艺分析。明确了设计思路,确定了注射成型工艺过程并对各个具体部分进行了详细的计算和校核。如此设计出的结构可确保模具工作运用可靠,保证了与其他部件的配合。最后用AutoCAD绘制了一套模具装配图和零件图
(3)通过计算、绘图和运用技术标准、规范、设计手册等有关设计手册,进行塑料设计全面的基本技能训练,为毕业设计打下一个良好的实践基础。
(4)本课题通过对榨汁机料桶杯的注射模具设计,巩固和深化了所学知识,取得了比较满意的效果,达到了预期 的设计意图
关键词:塑料模具;注射成型;模具设计
近年来,我国家电工业的高速发展对模具工业,尤其是塑料模具提出了越来越高的要求,2004年,塑料模具在整个模具行业中所占比例已上升到30%左右,据有关专家预测,在未来几年中,中国塑料模具工业还将持续保持年均增长速度达到10%以上的较高速度的发展。国内塑料模具市场以注塑模具需求量最大,其中发展重点为工程塑料模具。 注射成型是塑料成型的一种重要方法,它主要适用于热塑性塑料的成型,可以一次成型形状复杂的精密塑件。本课题就是花朵盖塑料成型工艺与模具设计,将注塑模具的相关知识作为依据,阐述塑料注塑模具的设计过程。
(1)通过运用塑料模具设计指导,机械制图,互换性与技术测量673A械原理及零件,模具材料及热处理,模具制造工艺,塑料成型工艺及模具设计等方面必要的基础知识和专业知识,分析和解决塑料模具设计问题,进一步巩固加深和开拓所学的知识。
(2)本设计对花朵盖塞进行的注塑模设计,利用UG软件对塑件进行了实体造型,对塑件结构进行了工艺分析。明确了设计思路,确定了注射成型工艺过程并对各个具体部分进行了详细的计算和校核。如此设计出的结构可确保模具工作运用可靠,保证了与其他部件的配合。最后用AutoCAD绘制了一套模具装配图和零件图
(3)通过计算、绘图和运用技术标准、规范、设计手册等有关设计手册,进行塑料设计全面的基本技能训练,为毕业设计打下一个良好的实践基础。
(4)本课题通过对榨汁机料桶杯的注射模具设计,巩固和深化了所学知识,取得了比较满意的效果,达到了预期 的设计意图
关键词:塑料模具;注射成型;模具设计
Abstract
In recent years, the rapid development of China's home appliance industry mold industry, especially plastic mold made increasing demands, in 2004, the entire mold plastic mold industry in the proportion had risen to 30%, experts predict in the next few years, China plastic mold industry will continue to maintain more than 10% higher rate of growth with an average annual growth rate. In the domestic market, plastic mold injection mold greatest demand, which is focused on the development of plastic mold. Injection molding is an important method of plastic molding, it is mainly suitable for thermoplastic molding, forming a complex shape can be precision plastic parts. The subject is flowers covered plastic molding process and mold design, injection mold knowledge as the basis to explain the plastic injection mold design process.
(1) through the use of plastic mold design guidelines, mechanical drawing, interchangeability and measuring technology 673A mechanical principle and parts, mold materials and heat treatment, mold manufacturing process, the plastic molding process and die design and other aspects of the necessary basic knowledge and expertise, plastic mold design analysis and solve problems, to further consolidate and deepen the knowledge learned to open up
(2) The design of injection mold design flowers cover plugs, the use of UG software was solid modeling plastic parts, plastic parts for the structure analysis process. Clear design ideas, determine the injection molding process and the various specific parts of a detailed calculation and verification. Such a structure designed to ensure reliable use of mold work to ensure coordination with other components. Finally, draw a mold assembly drawings and parts drawing with autoCAD
(3) by calculating, mapping and the use of technical standards, specifications, design manual and other relevant design sheets, plastic design comprehensive basic skills training, and lay a good foundation for the practice of graduation design.
(4) This paper cup through the juicer barrel injection mold design, to consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent.
Key words: plastic mold; injection molding; mold design
目 录
第一章 前言 1In recent years, the rapid development of China's home appliance industry mold industry, especially plastic mold made increasing demands, in 2004, the entire mold plastic mold industry in the proportion had risen to 30%, experts predict in the next few years, China plastic mold industry will continue to maintain more than 10% higher rate of growth with an average annual growth rate. In the domestic market, plastic mold injection mold greatest demand, which is focused on the development of plastic mold. Injection molding is an important method of plastic molding, it is mainly suitable for thermoplastic molding, forming a complex shape can be precision plastic parts. The subject is flowers covered plastic molding process and mold design, injection mold knowledge as the basis to explain the plastic injection mold design process.
(1) through the use of plastic mold design guidelines, mechanical drawing, interchangeability and measuring technology 673A mechanical principle and parts, mold materials and heat treatment, mold manufacturing process, the plastic molding process and die design and other aspects of the necessary basic knowledge and expertise, plastic mold design analysis and solve problems, to further consolidate and deepen the knowledge learned to open up
(2) The design of injection mold design flowers cover plugs, the use of UG software was solid modeling plastic parts, plastic parts for the structure analysis process. Clear design ideas, determine the injection molding process and the various specific parts of a detailed calculation and verification. Such a structure designed to ensure reliable use of mold work to ensure coordination with other components. Finally, draw a mold assembly drawings and parts drawing with autoCAD
(3) by calculating, mapping and the use of technical standards, specifications, design manual and other relevant design sheets, plastic design comprehensive basic skills training, and lay a good foundation for the practice of graduation design.
(4) This paper cup through the juicer barrel injection mold design, to consolidate and deepen the knowledge, and achieved satisfactory results, to achieve the desired design intent.
Key words: plastic mold; injection molding; mold design
目 录
1.1课题背景 1
第二章 塑件分析 3
2.1 产品分析及其技术条件 3
2.2塑件的结构工艺性分析 3
第三章 成型布局及注塑机选择 5
3.1计算塑件的体积和质量 5
3.2 型腔的布局及成型尺寸 5
3.3注塑机的选择和校核 6
3.3.1注射胶量的计算 6
3.3.2 锁模力的计算 6
3.4.3 注塑机选择确定 7
第四章 注塑模具设计 9
4.1模架的选用 9
4.1.1模架的类型 9
4.1.2 模架的选择 9
4.1.3型腔模板的计算 10
4.1.4.确定模板周界尺寸 11
4.1.5.注射机参数校核 11
4.1.5导向与定位机构设计 13
4.2分型面的设计 14
4.3 浇注系统的设计 14
4.3.1 主流道设计 15
4.4 成型零部件的设计 15
4.4.1 成型零部件结构 15
4.4.2.型芯和型腔的工作尺寸计算 15
4.4.3中心距工作尺寸计算 19
4.4.4 凹模宽度尺寸的计算 19
4.4.5 凹模长度尺寸的计算 20
4.4.6 凹模高度尺寸的计算 20
4.4.7 凸模宽度尺寸的计算 20
4.4.8 凸模长度的计算 20
4.4.9 凸模高度尺寸的计算 20
4.5.脱模及推出机构 21
4.5.1脱模力 21
4.5.2 推出机构 21
4.6冷却系统的设计与计算 23
4.6.1 冷却水道设计的要点 23
4.6.2 冷却水道在定模和动模中的位置 24
4.6.3 冷却水道的计算 24
4.7 模具与注射机安装模具部分相关尺寸校核 25
总结 27
参考文献 28
致谢 29